Statistics for Quality and Productivity: A New Graduate-Level Statistics Course

The growing popular realization that American product quality and productivity are no longer without challenge for world leadership presents an opportunity for the American statistical community to make stronger contributions to sound industrial practice than it has in the past. Management consultants, such as Deming and Juran, are promoting philosophies that contain strong statistical components and are being heard by top U.S. executives. There are thus growing opportunities for industrial statisticians. Upon reviewing the content of typical graduate-level statistical quality control courses and books in the light of the present situation, we find them to be inadequate and in some cases to suffer from inappropriate emphases. In this article we discuss our perceptions of what is needed in the way of a new graduate-level course in statistics for quality and productivity (SQP). We further offer for discussion a syllabus for such a course (which is a modification of one used at Iowa State in the 1983 spring semester), some comments on how specific topics might be approached, and also a partially annotated list of references for material that we believe belongs in a modern SQP course.     

Bootstrap test of hypothesis for the multi-state models in survival analysis

Abstract

In the present paper we develop bootstrap tests of hypothesis, based on simulation, for the transition probability matrix arising in the context of a multi-state model. The bootstrap test statistic is based on the paper of Tattar and Vaman (2008 Tattar, P. N., Vaman, H. J. (2008). Testing transition probability matrix of a multi-state model with censored data. Lifetime Data Anal. 14(2):216–230.[Crossref], [PubMed], [Web of Science ®] , [Google Scholar]), which develops a statistic for the testing problems concerning the transition probability matrix of the non homogeneous Markov process.     

An improved graphical procedure for multivariate-quality control

In an earlier article (Kulkarni and Paranjape 1984) we proposed a procedure based on Andrews' function plot technique for the quality control of multivariate process. It was shown that this procedure may lead to an erroneous conclusions regarding the status of the process. This article presents an improved method which avoids the above drawback. A heuristic justification is provided to show that the new method is free from the error. Simulation studies are carried out to support the claim. An example is included to illustrate the use of the new technique.     

A new test for the extreme value distribution

In this paper a test statistic which is a modification of the W statistic for testing the goodness of fit for the two paremeter extreme value (smallest element) distribution is proposed. The test statistic Is obtained as the ratio of two linear estimates of the scale parameter. It Is shown that the suggested statistic is computationally simple and has good power properties. Percentage points of the statistic are obtained by performing Monte Carlo experiments. An example is given to illustrate the test procedure.     

On the α-risks for shewhart control charts

The performance of the usual Shewhart control charts for monitoring process means and variation can be greatly affected by nonnormal data or subgroups that are correlated. Define the α_k-risk for a Shewhart chart to be the probability that at least one “out-of-control” subgroup occurs in k subgroups when the control limits are calculated from the k subgroups. Simulation results show that the α_k-risks can be quite large even for a process with normally distributed, independent subgroups. When the data are nonnormal, it is shown that the α_k-risk increases dramatically. A method is also developed for simulating an “in-control” process with correlated subgroups from an autoregressive model. Simulations with this model indicate marked changes in the α_k-risks for the Shewhart charts utilizing this type of correlated process data. Therefore, in practice a process should be investigated thoroughly regarding whether or not it is generating normal, independent data before out-of-control points on the control charts are interpreted to be due to some real assignable cause.     

Sampling inspection for resubmitted lots

Lot resubmissions are allowed in situations where the original inspection results are suspected or when the supplier is allowed to opt for resampling as per the provisions of the contract etc. This paper examines the situation of resampling of lots and derives the performance measures of a resampling scheme having a single sampling plan for inspection. The usefulness and limitations of resampling of resubmitted lots are also discussed     

Optimal allocation of time points for the random effects model

In this article the problem of the optimal selection and allocation of time points in repeated measures experiments is considered. D‐ optimal designs for linear regression models with a random intercept and first order auto‐regressive serial correlations are computed numerically and compared with designs having equally spaced time points. When the order of the polynomial is known and the serial correlations are not too small, the comparison shows that for any fixed number of repeated measures, a design with equally spaced time points is almost as efficient as the D‐ optimal design. When, however, there is no prior knowledge about the order of the underlying polynomial, the best choice in terms of efficiency is a D‐ optimal design for the highest possible relevant order of the polynomial. A design with equally‐spaced time points is the second best choice     

Errors in inspection and grading distributional aspects ofscreening and merarchal screening

Continuing the studies of Johnson et al (1980) and Johnson and Kotz (1981), further distributions arising from models of errors in inspection and grading of samples from finite, possibly stratified lots are obtained. Screening, and hierarchal screening forms of inspection are also considered, and the effects of errors on the advantages of these techniques assessed.     

Moment estimators of defect pattern frequencies,allowing for inspection error

Unbiased estimators of the number of individuals in a lot possessing various patterns of types of defects are constructed. Explicit formulas are given for cases of two and three types of defect. Application of the formulas requires knowledge of the probabilities of various kinds of errors in the inspection process.     

The Modified Pulak and Al-Sultan's Model for Determining the Optimum Process Parameters

Economic selection of process parameters has been an important topic in modern statistical process control. The optimum process parameters setting have a major effect on the expected profit/cost per item. There are some concerns on the problem of setting process parameters. Boucher and Jafari (1991 Boucher , T. O. , Jafari , M. A. ( 1991 ). The optimum target value for single filling operations with quality sampling plans . J. Qual. Technol. 23 : 44 – 47 . [CSA] [Taylor & Francis Online], [Web of Science ®] , [Google Scholar]) first considered the attribute single sampling plan applied in the selection of process target. Pulak and Al-Sultan (1996 Pulak , M. F. S. , Al-Sultan , K. S. ( 1996 ). The optimum targeting for a single filling operation with rectifying inspection . Omega 24 : 727 – 733 . [CSA] [CROSSREF] [Crossref], [Web of Science ®] , [Google Scholar]) extended Boucher and Jafari's model and presented the rectifying inspection plan for determining the optimum process mean. In this article, we further propose a modified Pulak and Al-Sultan model for determining the optimum process mean and standard deviation under the rectifying inspection plan with the average outgoing quality limit (AOQL) protection. Taguchi's (1986 Taguchi , G. ( 1986 ). Introduction to Quality Engineering . Asian Productivity Organization . [Google Scholar]) symmetric quadratic quality loss function is adopted for evaluating the product quality. By solving the modified model, we can obtain the optimum process parameters with the maximum expected profit per item and the specified quality level can be reached.