An improved graphical procedure for multivariate-quality control

In an earlier article (Kulkarni and Paranjape 1984) we proposed a procedure based on Andrews' function plot technique for the quality control of multivariate process. It was shown that this procedure may lead to an erroneous conclusions regarding the status of the process. This article presents an improved method which avoids the above drawback. A heuristic justification is provided to show that the new method is free from the error. Simulation studies are carried out to support the claim. An example is included to illustrate the use of the new technique.     

On the α-risks for shewhart control charts

The performance of the usual Shewhart control charts for monitoring process means and variation can be greatly affected by nonnormal data or subgroups that are correlated. Define the α_k-risk for a Shewhart chart to be the probability that at least one “out-of-control” subgroup occurs in k subgroups when the control limits are calculated from the k subgroups. Simulation results show that the α_k-risks can be quite large even for a process with normally distributed, independent subgroups. When the data are nonnormal, it is shown that the α_k-risk increases dramatically. A method is also developed for simulating an “in-control” process with correlated subgroups from an autoregressive model. Simulations with this model indicate marked changes in the α_k-risks for the Shewhart charts utilizing this type of correlated process data. Therefore, in practice a process should be investigated thoroughly regarding whether or not it is generating normal, independent data before out-of-control points on the control charts are interpreted to be due to some real assignable cause.     

Sampling inspection for resubmitted lots

Lot resubmissions are allowed in situations where the original inspection results are suspected or when the supplier is allowed to opt for resampling as per the provisions of the contract etc. This paper examines the situation of resampling of lots and derives the performance measures of a resampling scheme having a single sampling plan for inspection. The usefulness and limitations of resampling of resubmitted lots are also discussed     

Bootstrap test of hypothesis for the multi-state models in survival analysis

Abstract

In the present paper we develop bootstrap tests of hypothesis, based on simulation, for the transition probability matrix arising in the context of a multi-state model. The bootstrap test statistic is based on the paper of Tattar and Vaman (2008 Tattar, P. N., Vaman, H. J. (2008). Testing transition probability matrix of a multi-state model with censored data. Lifetime Data Anal. 14(2):216–230.[Crossref], [PubMed], [Web of Science ®] , [Google Scholar]), which develops a statistic for the testing problems concerning the transition probability matrix of the non homogeneous Markov process.     

The Modified Pulak and Al-Sultan's Model for Determining the Optimum Process Parameters

Economic selection of process parameters has been an important topic in modern statistical process control. The optimum process parameters setting have a major effect on the expected profit/cost per item. There are some concerns on the problem of setting process parameters. Boucher and Jafari (1991 Boucher , T. O. , Jafari , M. A. ( 1991 ). The optimum target value for single filling operations with quality sampling plans . J. Qual. Technol. 23 : 44 – 47 . [CSA] [Taylor & Francis Online], [Web of Science ®] , [Google Scholar]) first considered the attribute single sampling plan applied in the selection of process target. Pulak and Al-Sultan (1996 Pulak , M. F. S. , Al-Sultan , K. S. ( 1996 ). The optimum targeting for a single filling operation with rectifying inspection . Omega 24 : 727 – 733 . [CSA] [CROSSREF] [Crossref], [Web of Science ®] , [Google Scholar]) extended Boucher and Jafari's model and presented the rectifying inspection plan for determining the optimum process mean. In this article, we further propose a modified Pulak and Al-Sultan model for determining the optimum process mean and standard deviation under the rectifying inspection plan with the average outgoing quality limit (AOQL) protection. Taguchi's (1986 Taguchi , G. ( 1986 ). Introduction to Quality Engineering . Asian Productivity Organization . [Google Scholar]) symmetric quadratic quality loss function is adopted for evaluating the product quality. By solving the modified model, we can obtain the optimum process parameters with the maximum expected profit per item and the specified quality level can be reached.     

Grey Predictive Process Control Charts

The present article intends to develop some imputation methods to reduce the impact of non response at both the occasions in two-occasion successive (rotation) sampling. Utilizing the auxiliary information, which is only available at the current occasion, estimators have been proposed for estimating the population mean at the current occasion. Estimators for the current occasion are also derived as a particular case when there is non response either on the first occasion or second occasion. Behaviors of the proposed estimators are studied and their respective optimum replacement policies are also discussed. To study the effectiveness of the suggested imputation methods, performances of the proposed estimators are compared in two different situations, with and without non response. The results obtained are demonstrated with the help of empirical studies.     

Concurrent Design for Process Quality,Statistical Tolerance,and SPC

The rapid response to the requirements of customers and markets promotes the concurrent engineering (CE) technique in product and process design. The decision making for process quality target, SPC method, sampling plan, and control chart parameter design can be done at the stage of process quality plan based on historical data and process knowledge database. Therefore, it is a reasonable trend to introduce the concepts and achievements on process quality evaluation and process capability analysis, CE, and SPC techniques into process plan and tolerance design. A new systematic method for concurrent design of process quality, statistical tolerance (ST), and control chart is presented based on a NSFC research program. A set of standardized process quality indices (PQIs) for variables is introduced for meeting the measurement and evaluation to process yield, process centering, and quality loss. This index system that has relatively strong compatibility and adaptability is based on raisonne grading by using the series of preferred numbers and arithmetical progression. The expected process quality based on this system can be assured by a standardized interface between PQIs and SPC, that is, quality-oriented statistical tolerance zone. A quality-oriented ST and SPC approach that quantitatively specifies what a desired process is and how to assure it will realize the optimal control for a process toward a predetermined quality target.     

Errors in inspection and grading distributional aspects ofscreening and merarchal screening

Continuing the studies of Johnson et al (1980) and Johnson and Kotz (1981), further distributions arising from models of errors in inspection and grading of samples from finite, possibly stratified lots are obtained. Screening, and hierarchal screening forms of inspection are also considered, and the effects of errors on the advantages of these techniques assessed.     

Moment estimators of defect pattern frequencies,allowing for inspection error

Unbiased estimators of the number of individuals in a lot possessing various patterns of types of defects are constructed. Explicit formulas are given for cases of two and three types of defect. Application of the formulas requires knowledge of the probabilities of various kinds of errors in the inspection process.