| Abstract: | ABSTRACT A vast majority of the literature on the design of sampling plans by variables assumes that the distribution of the quality characteristic variable is normal, and that only its mean varies while its variance is known and remains constant. But, for many processes, the quality variable is nonnormal, and also either one or both of the mean and the variance of the variable can vary randomly. In this paper, an optimal economic approach is developed for design of plans for acceptance sampling by variables having Inverse Gaussian (IG) distributions. The advantage of developing an IG distribution based model is that it can be used for diverse quality variables ranging from highly skewed to almost symmetrical. We assume that the process has two independent assignable causes, one of which shifts the mean of the quality characteristic variable of a product and the other shifts the variance. Since a product quality variable may be affected by any one or both of the assignable causes, three different likely cases of shift (mean shift only, variance shift only, and both mean and variance shift) have been considered in the modeling process. For all of these likely scenarios, mathematical models giving the cost of using a variable acceptance sampling plan are developed. The cost models are optimized in selecting the optimal sampling plan parameters, such as the sample size, and the upper and lower acceptance limits. A large set of numerical example problems is solved for all the cases. Some of these numerical examples are also used in depicting the consequences of: 1) using the assumption that the quality variable is normally distributed when the true distribution is IG, and 2) using sampling plans from the existing standards instead of the optimal plans derived by the methodology developed in this paper. Sensitivities of some of the model input parameters are also studied using the analysis of variance technique. The information obtained on the parameter sensitivities can be used by the model users on prudently allocating resources for estimation of input parameters. |
