Optimal two-stage production-inventory policy with whole lot and split lots

This paper deals with the problem of determining the optimal lot sizes for a two-stage production-inventory system. The first stage has a large lot to be processed in a single batch and is called the ‘whole lot’; this is split in the second stage into smaller lots of equal size called ‘split lots’. The lot in stage 1 is inspected for its conformity to standards before it is passed on to stage 2. We use a single sampling attribute plan for inspection and examine the consequences of rejecting or accepting the lot. The rejected lots are 100 % inspected and defectives are eliminated..The accepted lots contain defectives in the uninspected part which are identified during stage 2 processing. We have combined these aspects of inspection with the usual inventory costs and developed a model to determine the optimal sizes of the whole lot and split lots