Risk Analysis of a Gas-Processing Complex in India

ONGC's Hazira Gas-Processing Complex (HGPC) consists of facilities for receiving natural gas along with associated condensate from an off-shore field at a rate of 20 MMN M3 per day. After separating the condensate, which is processed in condensate fractionation units, the gas is processed through various steps to recover LPG and to reduce its dew point to less than 5 degrees C in order to make it suitable for transportation over long distances. The acid gas recovered during the gas-sweetening step is processed to obtain sulphur. The major products manufactured at HGPC therefore are lean sweet gas, LPG, NGL, and sulphur. The Oil and Natural Gas Commission awarded the assignment on Hazard Study and Risk Analysis of their Hazira Gas-Processing Complex (HGPC) to the Council of Scientific and Industrial Research (CSIR) in association with the Netherlands Organisation for Applied Scientific Research (TNO). The scope of this assignment covered a number of closely related and fully defined activities normally encountered in this type of work. Identification of hazards through the most appropriate methods, assigning frequency of occurrence of major unwanted incidents, quantification and assessment of probable damage to plant equipment, environment, human and animal life due to an unexpected event, and evaluation of various methods for reducing risk, together constituted the methodology for this assignment. Detailed recommendations aimed at reducing risk and enhancing reliability of plant and machinery were made. This article gives an overview of the assignment.