A New Acceptance Sampling Policy Based on Number of Successive Conforming Items

In an acceptance-sampling plan, where items of an incoming batch of products are inspected one by one, if the number of conforming items between successive non conforming items falls below a lower control threshold, the batch is rejected. If it falls above an upper control threshold, the batch is accepted, and if it lies within the thresholds then the process of inspecting the items continues. The purpose of this article is to develop an optimization model to determine the optimum values of the thresholds such that constraints on the probability of Type I and Type II errors are satisfied. This article starts by developing a Markovian model to derive the expected total cost of the inspection problem containing the costs of acceptance, rejection, and inspection. Then, the optimum values of the thresholds are selected in order to minimize the expected cost. To demonstrate the application of the proposed methodology, perform sensitivity analysis, and compare the performance of the proposed procedure to the one of another method, a numerical example is given at the end and the results are reported.