| Abstract: | Station interdependence, blocking caused by finite buffer capacities, and periodic material handling make modeling and analysis of kanban-controlled lines challenging. Also, one must consider flows of material as well as flows of kanbans. The many models given in the literature contribute to the confusion and debate that often characterize kanban research. The only element common to all kanban systems appears to be finite buffer capacities. I describe blocking by total queue size, blocking by part type, and the single-card and twocard systems. I review the kanban literature and organize it by type of system and decision area. First, I discuss elements of system design, including setting kanban numbers, performance measures, material-handling frequencies, and container sizes. Then I cover the production control topics of sequencing and batch-sizing. I conclude with a comparison of kanban and conventional methods of production control and with suggestions for future research. |
