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ON THE RELATIVE PERFORMANCE OF FUNCTIONAL AND CELLULAR LAYOUTS- AN ANALYSIS OF THE MODEL-BASED COMPARATIVE STUDIES LITERATURE
Authors:Danny J Johnson  Urban Wemmerlv
Abstract:Paralleling the increased interest in cellular manufacturing in recent years, a large number of studies have emerged that focus on the relative performance of cell systems and the functionally organized systems they replace. This paper is an analysis of studies that use model-based, controlled experimentation to seek answers to the questions of if, when, and why cellular layouts outperform their functional counterparts. Twenty-four model-based studies are analyzed with respect to their definitions of cellular versus functional layouts, the experimental factors that have been investigated, the results concerning relative performance, and the findings' relevance to layout choice. We conclude that although the comparative studies have been very valuable in their efforts at identifying the factors that embody the essence of cells and shape performance improvements, most of the basic findings are known from past research. Furthermore, the studies' findings cannot assist practitioners in making specific choices between existing layouts and alternative cell systems. However, the totality of the findings reinforce our knowledge of how work systems in general can be designed and organized to reduce throughput time, and can also be used to identify environments and conditions for which conversions to cells may have more or less potential.
Keywords:CELLULAR MANUFACTURING  JOB SHOPS  SIMULATION MODELING
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