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千吨级注塑机十字头轴孔配合的接触分析
引用本文:张 鹏,伊国栋.千吨级注塑机十字头轴孔配合的接触分析[J].华南农业大学学报(社会科学版),2014,32(6).
作者姓名:张 鹏  伊国栋
作者单位:(1.浙江大学流体动力与机电系统国家重点实验室,浙江杭州 310027; 2.浙江申达机器制造股份有限公司,浙江杭州 310038
基金项目:杭州市重大科技创新专项(201225IIA09)
摘    要:针对曲肘式注塑机短连杆与十字头轴孔配合接触部分容易发生疲劳失效状况,以短连杆与十字头轴孔配合接触 对为研究对象,应用有限元法通过等效简化建立有限元接触模型。充分考虑轴孔配合表面接触微粒间的相互作用影响, 运用大型有限元软件ANSYS中的非线性有限元仿真方法,数值计算并分析了不同作用力、不同摩擦系数下接触面的接 触状态。结果表明,轴孔配合在轴受作用力变形后,接触面出现应力集中,接触应力与摩擦应力由轴外侧往内侧逐渐递 增,为分析轴孔配合接触失效提供了一定的依据。

关 键 词:注塑机  接触状态  接触应力  摩擦因子

Contact Analysis of Cross Head Shaft and Hole of Thousand-Ton Plastic Injection Molding Machine
ZHANG Pengl,SHEN Xueming,YI uodongl.Contact Analysis of Cross Head Shaft and Hole of Thousand-Ton Plastic Injection Molding Machine[J].Journal of South China Agricultural University:Social Science Edition,2014,32(6).
Authors:ZHANG Pengl  SHEN Xueming  YI uodongl
Institution:1. State Key Lab of Fluid Power Transmission and Control, Zhejiang University , Hangzhou 310027 ,China; 2. Zhejiang Sound Machinery Manufacture Co. .Ltd. , Hangzhou 310038 .China
Abstract:For the sake of easily occurred failure of the contact circumstance. a short rod in contact with the shaft hole on the crosshead of the toggle injection molding machine was used as the research object, the finite element method as well as the equivalent simplified method were applied to form the contact model. Fully considering the impact of the shaft bore surface contact with the interaction between the particles, the software ANSYS in nonlinear finite element simulation method was applied to calculate the contact state of different forces and friction coefficients. The result showed that after the shaft deformed with the force. the stress concentration of the contact area occurred. as well as the gradually rising of the contact stress and the frictional stress. also provided a certain basis for the failure of the contact analysis.
Keywords:injection molding machine  contact state  contact  stress  friction coefficients
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