Constructing optimal router bit life sequential experimental designs: New results with a case study

Consider the experiment to improve router bit life as reported in Phadke (1986 Phadke, M. S. 1986. Design optimization case studies. AT &; T Technical Journal 65:51–68.Crossref], Web of Science ®] , Google Scholar]). The goal of the experiment was to increase the life of the router bit before it gets dull, which causes excessive dust formation and consequent expensive cleaning operation to smooth the edges of the boards. A 32-run experimental design was used including seven two-level factors and two four-level factors (cf. Table 1). In this experiment and others, factorial designs with a mixture of two-level and μ( > 2)-level factors may be adopted. Sequential experiments composed of initial experiments and follow-up experiments are widely used to resolve ambiguities involving the aliasing of factorial effects. This article investigates the construction and theoretical properties of optimal designs for sequential experiments with a mixture of α two-level and β μ-level factors for the first time. Constructing optimal design for the router bit life sequential experiment will be discussed for a practical use. From the numerical results, it is found that using a uniform design as the initial experimental design for the router bit life experiment is highly recommended to get an efficient router bit life sequential experimental design. The novelty and significance of the work are evaluated by comparing our results to the existing literature.