The probabilistic tolerance design for a subsystem using taguchi's quadratic loss function

Taguchi (1984,1987) has derived tolerances for subsystems, subcomponents, parts and materials. However, he assumed that the relationship between a higher rank and a lower rank quality characteristic is deterministic. The basic structure of the above tolerance design problem is very similar to that of the screening problem. Tang (1987) proposed three cost models and derived an economic design for the screening problem of “the-bigger-the-better” quality characteristic in which the optimal specification limit ( or tolerance ) for a screening variable ( or a lower rank quality characteristic ) was obtained by minimizing the expected total cost function.Tang considered that the quality cost incurred only when the quality characteristic is out of specification while Taguchi considered that the quality cost incurred whenever the quality characteristic deviates from its nominal value. In this paper, a probabilistic relationship, namely, a bivariate normal distribution between the above two qualy characteristics as in a screening problem as well as Taguchi's quadratic loss function are considered together to develop a closed form solution of the tolerance design for a subsystem.