Release of maintenance jobs in a decentralized multi-stage production/maintenance system with continuous condition monitoring

Condition-based maintenance is analyzed for multi-stage production with a separate maintenance department. It is assumed that the conditions of the machines deteriorate as a function of multiple production parameters and that the task of maintenance is to keep up predefined operational availabilities of the individual machines. In this context the problem of determining the optimal machine condition that triggers the release of a preventive maintenance job and the problem of scheduling maintenance jobs at the maintenance department arise. Existing approaches to solve these problems either assume a monolithic production/maintenance system or concentrate on a decentralized system in which the information flow and resource transfer do not cause delays. With our paper we aim at (1) deriving a triggering mechanism that is able to cope with relaxed assumptions and at (2) developing specific priority rules for scheduling maintenance jobs. Therefore, in this paper a specific continuous condition monitoring and a suitable information exchange protocol are developed, factors determining the release situation are operationalized, impacts of choosing the triggering conditions are identified and the components of specific priority rules for scheduling maintenance jobs are clearly elaborated. Finally the performance of the resulting solution approach is analyzed by simulations. Thereby, relevant characteristics of the production/maintenance system, the maintenance task and relevant priority rules are varied systematically. This research contributes answers to the questions on how the exchange of local information can be structured, the parameters of condition-based maintenance can be set and on what maintenance-specific priority rules can be applied in case of incomplete information about deterioration in a decentralized multistage production/maintenance system.